How intelligent mechanics use Home windows 98 and eBay

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When BART first carried passengers, the nation was sending astronauts to the moon. The Apollo-era trains had been symbols of a era barreling towards a space-age future full with carpeted flooring and a seat promised to each passenger.

That was 1972, when BART was state-of-the-art. However half a century later — because the company celebrates its fiftieth anniversary this month — lots of those self same silver-and-blue trains are nonetheless chugging by way of the Bay Space. And holding them operating — even within the nation’s expertise capital — requires a particular breed of ingenuity.

BART mechanics depend on Frankensteined laptops working with Home windows 98, prepare yard scraps and classic microchips to maintain Bay Space commuters on the rails.

CONCORD, CALIFORNIA - SEPTEMBER 9: BART transit vehicle electronic technician Shawn Stange shows a laptop with the Windows 98 operating system, which is used to maintain and troubleshoot train cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: BART transit automobile digital technician Shawn Stange exhibits a laptop computer with the Home windows 98 working system, which is used to keep up and troubleshoot prepare automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

“We’ve actually began with an image and scoured totally different producers and eBay on the lookout for an oddball half,” stated John Allen, a mechanic who focuses on respiration new life into damaged down BART trains. When Automotive 372 caught hearth in Orinda in 2013, his staff created a wholly new system and constructed their very own instruments to interchange the ground. “Generally we don’t even know what the identify of the half is.”

To know why BART repairs is so difficult, have a look again to the founders. They shunned heavy metal trains and old-school signaling expertise and as an alternative employed an aerospace firm to construct a prepare fleet that may function a brand new mannequin for public transit. The consequence? All-electric trains with smooth aluminum our bodies and vast home windows, underpinned by almost autonomous operations. The worth tag for BART’s unique 450 automobiles: $160 million.

“BART was envisioned as a renaissance system,” stated Mike Healy, the company’s longtime spokesperson and BART historian. In 1972, it “was kind of the brand new child on the block.”

FILE - A Bay Area Rapid Transit System train zips along an elevated section of tracks in Oakland, Calif., Sept. 9, 1972, during a test run, in preparation for the September 11 opening of the first section of BART. Only the 28-mile Oakland-to-Fremont stretch opens on September 11, but BART spokesmen say the whole system should be in operation by next summer. (AP Photo/Sal Veder)
FILE – A Bay Space Speedy Transit System prepare zips alongside an elevated part of tracks in Oakland, Calif., Sept. 9, 1972, throughout a check run, in preparation for the September 11 opening of the primary part of BART. Solely the 28-mile Oakland-to-Fremont stretch opens on September 11, however BART spokesmen say the entire system ought to be in operation by subsequent summer season. (AP Photograph/Sal Veder) 

However a lot of the {hardware} rapidly went outdated. Whilst Silicon Valley sprouted subsequent door, the trains remained tethered to a protected however arcane automated prepare management system that trusted DOS — a pc working system now relegated to the dustbin of historical past. BART impressed prepare networks in Washington, D.C., and Atlanta, but its particular mechanics had been by no means extensively replicated.

At this time, the transit system is an outlier, with every little thing from wheels to home windows crying out for custom-built consideration.

“The most important stumbling block is developing with elements that they don’t make anymore,” stated Mark Wing, a mechanic who oversees upkeep on the whole prepare, spanning electrical propulsion gear to busted seats.

Which elements usually are not made any extra? “Just about every little thing,” he stated.

When a BART automobile runs into hassle, Shawn Stange steps again in time. He pops open a circa-2000 IBM Thinkpad operating Home windows 98 and opens a portal into the prepare’s mind — the Automated Prepare Management system — by way of the DOS pc language.

A lot as if he had been conducting a automobile diagnostic check, Stange makes use of the software program as a mechanic’s roadmap. “These things was written so way back. So it’s important to take Home windows 10 and open up a digital Home windows 98 field after which run the (DOS) program to obtain the log recordsdata,” he stated. “It’s primitive.”

CONCORD, CALIFORNIA - SEPTEMBER 9: BART transit vehicle electronic technician Shawn Stange shows a laptop with the Windows 98 operating system, which is used to maintain and troubleshoot train cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: BART transit automobile digital technician Shawn Stange exhibits a laptop computer with the Home windows 98 working system, which is used to keep up and troubleshoot prepare automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

Stacks of classic laptop computer carcasses are frequent at BART warehouses. The prepare software program is so outdated it received’t work on trendy computer systems.

“I used to be in an engineering workplace, and I wager he had 40 of them sitting on the ground stacked up,” stated Allen. “Rob this half and rob that half to maintain one laptop computer going. You see that right here on a regular basis.”

Maybe probably the most illustrative image of BART’s go-it-alone strategy is its iconic Seventies lead automobiles, which have a devoted fan base amongst transit design aficionados. The sloped nostril was constructed for a futuristic impact however had little sensible function and even prevented the trains from switching interchangeably with flat-faced automobiles. No matter performance, the form turned BART’s “id,” stated Healy.

At this time, 56 of the unique lead automobiles, generally known as A automobiles, are nonetheless in operation, BART spokesperson Jim Allison stated. Their mechanical innards had been changed throughout a mid-life rebuilding of the legacy fleet beginning within the late Nineties, however the identical pointed nostril greets tens of 1000’s of passengers on daily basis. One other 341 of the trailing “B Automobiles” from the Seventies are nonetheless in use together with 60 “C automobiles,” which had been constructed within the Eighties.

CONCORD, CALIFORNIA - SEPTEMBER 9: The BART train (A car) that was derailed last June in Concord is no longer in service and is salvage to repair other cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: The BART prepare (A automobile) that was derailed final June in Harmony is now not in service and is salvage to restore different automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

In June, the household of legacy lead automobiles turned just a bit smaller. Automotive 1204 derailed and it now lives on the Harmony upkeep yard, scorching below the newest warmth wave. “It’ll go to Schnitzer Metal in Oakland and get crushed,” stated Allison.

However earlier than Automotive 1204 meets the trash compactor, mechanics picked by way of the prepare’s bones in latest weeks. They pulled headlight sockets and popped out its hard-to-replicate conductor home windows to protect elements.

“The window is sort of bowed out, like a bubble,” stated Scott Fitzgerald, a supervisor on the Harmony yard, including that they’ve only one spare left. “I don’t know what number of makes an attempt the glassmaker has tried to get that arc appropriately.”

One of many first folks to see BART’s space-age trains operating by way of the Bay Space was Mekela Edwards. On Sept. 11, 1972, she was a toddler slung over her mom Theresa’s shoulder when the pair turned the system’s first paying clients. “Generally I introduce myself as BART’s first child,” stated Edwards, who’s now a instructor in Palo Alto.

For her, the trains all the time had an air of discovery on journeys from Oakland to San Francisco. However Edward’s connection to BART additionally parallels many passengers’ love-hate relationship with the system because the dated trains battle with cleanliness, delays and notoriously failing air conditioners.

And as she grew older, her frustration with BART typically bubbled over into offended social media posts, when the crowded outdated automobiles morphed into saunas. “I simply couldn’t consider it was so sizzling on the prepare,” she stated, recounting a visit in 2016. “And so I used to be tweeting, ‘do one thing about this.’”

BART is doing one thing. Its outdated trains are being slowly phased out. Most will probably be despatched to the junkyards within the subsequent two years, and a handful will probably be repurposed for, amongst different issues, an area beer backyard, video-game arcade, and firefighter coaching. The Western Railway Museum in Solano County can also be fundraising to save lots of historic BART automobiles for a brand new exhibit.

Taking their place would be the $2.6 billion “Fleet of the Future,” which already makes up almost a 3rd of the trains. The automobiles have cooler cabins LCD map screens and yellow and blue seats. Together with a revamped prepare management system, the brand new fleet is supposed to lastly push BART into the twenty first century, whilst its preliminary rollout is hampered by software program glitches.

Discovering alternative elements received’t be an issue and DOS is now not needed for Allen and his crew, however it is going to nonetheless be bittersweet to say goodbye to trains that they’ve lovingly stored alive.

“There is part of me that positively has slightly tear in my eye,” stated Allen, who has devoted the previous 16 years to BART repairs. “I believe we might in all probability rebuild the fleet once more and maintain it going . . . however you realize, out with the outdated and in with the brand new.”


Fifty years of BART

2,302,680: Common mileage for BART’s Seventies prepare automobiles89: Variety of prepare automobiles that operated in 1972 and are nonetheless in use at the moment“It is going to by no means work” — Margaret Thatcher, in 1969 after touring BART$2.6 billion: Price of BART’s 775 new “Fleet of the Future” trains70 mph: BART’s most velocity

 

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